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Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Board Mount Connectors Product Facts
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Single-piece molded housings Custom configurable modular design AC and DC power in the same connector -- Meets UL safety requirements Current Interrupt ratings per UL 1977 -- for "Hot-Plug" applications Compact size -- ideal for distributed DC power applications Molded-in guide pins provide generous blindmateability Up to 3 levels of contact sequencing: I 1st -- Pwr/Gnd I 2nd -- Pwr & Signals I 3rd -- Trigger Signals Low Mating and Un-mating force Solder or press-fit termination to PCB Meets SSI power connector requirements for DPS, MPS and HPS applications 30 micro-inch [0.76 micro-meters] gold post-plated contacts for high reliability All MULTI-BEAM XL products in this section are RoHS compliant MULTI-BEAM XL is a blind-mateable board-toboard power distribution connector system. The heart of the MULTI-BEAM XL connector is the unique power contact which offers higher current ratings, lower contact resistance and lower mating forces than alternative designs. The connector is designed and manufactured in a modular approach and therefore allows the customer to select the number of power and signal contacts as well as the mating sequence of contacts they need for their specific application. The product is also available in versions complying to the Server Systems Infrastructure (SSI) Standard. The MULTI-BEAM XL product offers high reliability and high current density in a package designed specifically for modular hot-swappable power distribution systems. MULTI-BEAM XL connectors are ideal for blind-mating in modular and rack mounted systems. The high performance design and heavy gold plated contacts meet requirements across many applications including Power Distribution for compact (1U) computer servers up through High-End Servers, Faulttolerant Computers, Networking Equipment, Telecommunication Switches, Medical Instrumentation and Industrial Control equipment. The compact design also meets the I/O needs of modern Modular and Hot-Swappable redundant (N+1) Power Supplies and Uninterruptible Power Supplies.
Board-to-Board Products
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Technical Documents
Product Specifications -- 108-1973 Application Specification -- 114-13038 File # E28476
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For More Information Internet http://tycoelectronics.com Check out product information at: http://mbxl.tycoelectronics.com Technical Support Center 1-800-522-6752 11
File # LR7189
Catalog 1773096 Revised 7-07 www.tycoelectronics.com
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Dimensions are shown for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803
South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System (Continued)
Board Mount Connectors Power Contacts Signal Contacts
Board-to-Board Products
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Improved MULTI-BEAM XL power contact design features eight independent beams which provide: I Electrical performance -- Parallel current paths yield a lower contact resistance I Mechanical performance -- Tuned beam design provides low mating forces and high durability life cycles I Traditional Dual-Beam design also available Twin-beam signal receptacle contact design mates on milled surface, to reduce plating wear / and improve durability MULTI-BEAM XL connector assures you of EXTRA LONG CONTACT WIPE I Power contacts feature up to 0.200 [5.08mm] minimum wipe I Shortest "trigger" signal contacts feature a minimum wipe of 0.100 [2.54mm]
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MULTI-BEAM XL connectors provides EXPANDABLE LENGTH connectors I Overall length is expandable to accommodate up to 36 power contacts I Contact spacings are expandable to accommodate higher voltages and/or higher current requirements Base metal made from high conductivity copper alloy (over 98% copper) offers superior performance compared to alternative materials (brass, phosphor bronze, beryllium copper, etc.) often used in power connectors 0.100 [2.54mm] x 0.100 [2.54mm] PCB contact grid
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Application Flexibility
Vertical Receptacle Right Angle Plug
Vertical Receptacle Vertical Plug
Right Angle Receptacle Right Angle Plug
Right Angle Receptacle Vertical Plug
Contact Wipe
Contact Type Power (or GND) Contact Power Contact Signal Contact Signal (trigger) Contact
Description Make First Break Last (MFBL) Standard Standard Make Last Break First (MLBF)
Sequence 1 2 2 3
Minimum Wipe 0.200 [5.08mm] 0.150 [3.81mm] 0.150 [3.81mm] 0.100 [2.54mm]
The MLBF power contact and the Standard Signal contact are sequenced to mate at the same time ... sequence #2.
Product Configurations and Part Numbers
The connector configuration is described by reading Left-to-Right on the Plug mating interface and Right-to-Left on the Receptacle mating interface. Custom configurations can be produced due to the modular design of the product. Some popular configurations are shown in the tables below. Configuration Description: ACP indicates AC Power, P indicates DC Power, HDP indicates High Density Power, S indicates Signal. The corresponding contact spacing and voltage ratings are shown below.
ACP 0.300 [7.62mm] spacing 300 Volts* P 0.250 [6.35mm] spacing 200 Volts* HDP 0.200 [5.08mm] spacing Connection to same voltage* S 0.100 [2.54mm] grid 60 Volts*
* With circuit board designed to UL 1950, IEC 60950
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Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System (Continued)
Board Mount Connectors Right Angle Receptacles
Board-to-Board Products
Configuration * 1P/24S/1P 2P/24S/2P 3P/24S/3P 3ACP/24S/5P 3ACP/24S/6P 5P/24S/6P 5P/32S/5P 7P/32S/7P 8P/28S 8P/32S/8P 10P/84S/10P 3ACP 8P 14P/32S 16S/4P 24S/6P 24S/8P
Part Number 6450160-3 1-6450160-0 6450570-2 6450170-2 6450170-8 6450160-5 6450560-2 6450560-4 6450172-2 6450160-1 6450160-6 6450173-1 6450163-2 6450172-1 6450161-1 6450161-2 6450161-6
Application SSI "DPS" Distributed DC Power + Signal Distributed DC Power + Signal AC and DC Power + Signal AC and DC Power + Signal SSI "MPS" Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal AC and DC Power + Signal AC and DC Power + Signal AC Power DC Power Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal
Overall Length and [mm] 1.925 [48.90mm] 2.250 [57.15mm] 2.750 [69.85mm] 3.400 [86.36mm] 3.650 [92.71mm] 4.350 [110.49mm] 3.950 [100.33mm] 4.350 [110.49mm] 3.350 [85.09mm] 5.450 [138.43mm] 7.750 [196.85mm] 1.550 [39.37mm] 2.650 [67.31mm] 4.950 [125.73mm] 2.050" [52.07mm] 2.750" [69.85mm] 3.250" [82.55mm]
PCB Tail Type (Solder, Press-Fit) Solder Solder Press-fit Solder Solder Solder Press-fit Press-fit Solder Solder Solder Solder Solder Solder Solder Solder Solder
Power Contact Sequencing No No Yes Yes Yes No No No Yes No No Yes No Yes No No No
* Custom configurations are available -- see page 28 for instructions to have Tyco Electronics build your custom part.
Vertical Receptacles
Configuration * 1P/24S/1P 2P/24S/2P 3P/24S/3P 4P/24S/4P 4P/24S/3ACP 3ACP/24S/5P 5P/24S/6P 6P/24S/6P 10P/84S/10P 10P/24S/12P 3P 3ACP 4P 5P 6P 7P 8P/28S 14P/32S 24S/6P 24S/3ACP 24S/8P
Part Number 6450540-1 6450140-1 1-6450140-0 6450150-6 6450150-3 6450550-1 6450540-2 4-6450550-5 6450140-4 3-6450550-2 6450543-1 6450543-6 6450543-5 6450553-1 6450553-2 6450543-3 6450142-3 6450152-1 6450551-1 6450151-3 6450541-5
Application SSI "DPS" Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal AC and DC Power + Signal AC and DC Power + Signal SSI "DPS" Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal DC Power AC Power DC Power DC Power DC Power DC Power Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal
Overall Length and [mm] 1.925 [48.90mm] 2.250 [57.15mm] 2.750 [69.85mm] 3.350 [85.09mm] 3.150 [80.01mm] 3.400 [86.36mm] 4.350 [110.49mm] 4.250 [107.95mm] 7.750 [196.85mm] 5.800" [147.32mm] 1.400 [35.56mm] 1.550" [39.37mm] 1.650" [41.91mm] 1.900 [48.26mm] 2.050 [52.07mm] 2.400 [60.96mm] 3.350 [85.09mm] 4.950 [125.73mm] 2.750" [69.85mm] 2.200" [55.88mm] 3.250" [82.55mm]
PCB Tail Type (Solder, Press-Fit) Press-fit Solder Solder Solder Solder Press-fit Press-fit Press-fit Solder Press-fit Press-fit Press-fit Press-fit Press-fit Press-fit Press-fit Solder Solder Press-fit Solder Press-fit
Power Contact Sequencing No No No Yes Yes Yes No No No Yes No No No Yes Yes No No Yes Yes Yes No
* Custom configurations are available -- see page 28 for instructions to have Tyco Electronics build your custom part. Note: All part numbers are RoHS compliant.
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Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System (Continued)
Board Mount Connectors Right Angle Plugs
Board-to-Board Products
Configuration * 1P/24S/1P 2P/24S/2P 3P/24S/3P 4P/24S/3ACP 3ACP/24S/5P 3ACP/24S/6P 5P/24S/6P 5P/32S/5P 6P/24S/6P 8P/32S/8P 10P/84S/10P 10P/24S/12P 16S/4P 24S/6P 24S/3ACP 3ACP 3P 4P 5P 6P 7P 8P/28S 14P/32S
Part Number 6450330-1 6450120-2 6450130-6 6450130-4 6450130-3 1-6450130-4 6450230-1 2-6450120-4 2-6450120-7 6450120-1 6450120-6 4-6450130-6 6450231-1 6450131-7 6450121-3 6450123-3 6450123-1 6450123-2 6450123-6 6450523-2 6450123-5 6450132-3 6450132-4
Application SSI "DPS" Distributed DC Power + Signal Distributed DC Power + Signal AC and DC Power + Signal AC and DC Power AC and DC Power + Signal SSI "DPS" Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal AC Power DC Power DC Power DC Power DC Power DC Power Distributed DC Power + Signal Distributed DC Power + Signal
Overall Length " and [mm] 1.925" [48.90mm] 2.250" [57.15mm] 2.750" [69.85mm] 3.150" [80.01mm] 3.400" [86.36mm] 3.650" [92.71mm] 4.350" [110.49mm] 3.950" [100.33mm] 4.250" [107.95mm] 5.450" [138.43mm] 7.750" [196.85mm] 5.800" [147.32mm] 2.050" [52.07mm] 2.750" [69.85mm] 2.200" [55.88mm] 1.550" [39.37mm] 1.400" [35.56mm] 1.650" [41.91mm] 1.900" [48.26mm] 2.050" [52.07mm] 2.400" [60.96mm] 3.350" [85.09mm] 4.950" [125.73mm]
PCB Tail Type (Solder, Press-Fit) Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Press-fit Solder Solder Solder
Signal Contact Sequencing Yes No Yes Yes Yes Yes Yes No No No No Yes Yes Yes No N/A N/A N/A N/A N/A N/A Yes Yes
* Custom configurations are available -- see page 28 for instructions to have Tyco Electronics build your custom part.
Vertical Plugs
Configuration * 1P/16S/1P 1P/24S/1P 2P/16S/2P 2P/24S/2P 3P/16S/3P 3ACP/24S/3ACP 4P/24S/4P 5ACP/24S/5ACP 7P/32S/7P 24S/8P 3ACP 8P
Part Number 6600333-9 6600330-4 1-6600333-0 1-6600333-2 6600333-7 1-6600333-1 6600333-6 6600333-1 6600330-5 6600323-2 6450503-3 6600303-1
Application Distributed DC Power + Signal SSI "DPS" Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal AC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal AC Power DC Power
Overall Length " and [mm] 1.650" [41.91mm] 1.925" [48.90mm] 2.150" [54.61mm] 2.250" [57.15mm] 2.650" [67.31mm] 3.150" [80.01mm] 3.350" [85.09mm] 4.350" [110.49mm] 4.350" [110.49mm] 3.250" [82.55mm] 1.550" [39.37mm] 2.650" [67.31mm]
PCB Tail Type (Solder, Press-Fit) Press-fit Solder Press-fit Press-fit Press-fit Press-fit Press-fit Press-fit Solder Press-fit Press-fit Press-fit
Signal Contact Sequencing Yes Yes Yes Yes Yes No Yes Yes No No N/A N/A
* Custom configurations are available -- see page 28 for instructions to have Tyco Electronics build your custom part. Note: All part numbers are RoHS compliant.
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Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System (Continued)
Board Mount Connectors Specifications
Materials
Housing -- High temperature thermoplastic, UL 94V-0 Power Contacts -- High conductivity Copper alloy Signal Contacts -- Copper alloy Boardlocks -- Phosphor bronze
Performance Specifications
Up to 55 Amps per power contact, de-rated to 35 Amps in equally energized (8 adjacent positions) connector. Up to 4 Amps per signal contact, de-rated to 1.5 Amps in equally energized 24-position pin field. Maximum Continuous Operating Temperature -- 105C. Contact Resistance -- 0.7 milli-ohm Durability -- 250 cycle Radial Mis-alignment Capability -- 0.075 [1.91mm] Minimum of 0.100 [2.45mm] of contact wipe on shortest signal contact
Board-to-Board Products
Finish
Power and Signal Contacts -- 30 microinches [.76 micrometers] min. gold over 50 microinches [1.27 micrometers] min. nickel on mating surfaces, 100 microinches [2.54 micrometers] min. tin over 50 microinches [1.27 micrometers] min. nickel at PCB terminations Note: Tin-lead plating also available on press-fit connectors
Performance @ 30 Amps per Contact
Temperature Rise C
80 70 60 50 40 30 20 10 0 0 5 10 20 25 30 35 40 45 Current per Contact (Amps) 1 Contact 8 Adjacent Contacts 15 50 55
30 25 20 15 10 5 0
Temperature Rise C
1
Power Contacts on .250" [6.35mm]Pitch
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4
6
8
10
See Cable Connectors on Pages 18-27
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Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
"NEW" MULTI-BEAM XL Current Pass-Thru Power Distribution Connector System
Product Facts
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Combines PCB and Cable mounted contacts Ideal for separating AC input from DC input Eliminates FASTON tab interface at the back of the connector housing Requires less space than two housing designs Terminates 14 AWG up to 8 AWG wire Mates with Tyco Electronics Vertical and Right Angle PCB plugs High strength housing materials RoHS Compliant The Cable Pass-Through MULTI-BEAM XL receptacles securely terminate up to a 10 AWG wire directly into MULTI-BEAM XL pcb mounted receptacles. The design includes a "terminal position assurance" (TPA) feature that ensures the manually inserted wires are fully seated. The product offers a unique way of using the MULTI-BEAM XL pcb receptacles as a sort of "docking" connector. A single docking connector is far easier to mate to and to design around in a blindmate application, than multiple power and signal connectors. By separating some circuits to be cable terminated and some to be pcb terminated it allows both high voltage (AC) and low voltage (DC) power to pass through the same connector. This separation of the AC and DC power eliminates the concerns of high voltage power running through circuit boards better suited to carry only low voltage circuitry. Additional applications may include designs where the power is better routed directly to a different pcb, through cables, yet pass through a single docking connector for ease in system design. The Cable Pass-Through connector is offered in both right angle or vertical pcb mount orientations and is supplied with either pressfit or solder pc tails. The connector is mate-able to either pcb mounted or cable mounted MULTI-BEAM XL or MULTI-BEAM XLE plugs. All MULTI-BEAM XL cable connectors are supplied pre-assembled by Tyco Electronics.
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Board-to-Board Products
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Technical Documents
Product Specification -- 108-1973 and 108-2157 Application Specification -- 114-13038
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Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
"NEW" MULTI-BEAM XL Current Pass-Thru Power Distribution Connector System (Continued)
Available Configurations 3CP/1P/24S/2P 3CP/24S/2P 3CP/24S/3ACP 3CP/4P/24S 3ACP/24S/6P 3CP/8P/12S 3CP/20S/10P 3CP/16S Part Numbers Right Angle Receptacles Right Angle Plugs Vertical Receptacles 6450178-1 6450130-2 -- 6450178-2 2-6450130-6 -- 1888179-1 2-6450330-6 -- 6450578-1 1-6450132-3 6450558-1 -- 1-6450130-4 6450558-2 1888132-1 -- -- 6450578-2 6-6450130-2 -- 6450668-1 6450622-1 -- Vertical Plugs -- -- -- 6600310-5 -- -- -- --
Board-to-Board Products
Note: Receptacles are the only MULTI-BEAM XL parts with Pass-Thru capability.
Configuration Description
HDP High Density AC Power DC Power AC Power Power Cable Power PC Mount PC Mount PC Mount .300" spacing .300" spacing .250" spacing .200" spacing CP ACP P S Signal PC Mount .100" grid
"NEW" MULTI-BEAM XL Coax Pass-Thru Combine power, coax and signal all in one connector
Right Angle Plug 292495-1 Cable Receptacle 292491-1
Note: All part numbers are RoHS compliant.
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Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies
Cable Receptacle Assemblies Product Facts Board-to-Board Products
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Single one-piece housing design Terminal Position Assurance (TPA) Secondary Locks on contacts assure no contact back-out Pre-assembled made-toorder cable assemblies Installation to panel provides float in X, Y and Z directions Insulation crimp on all contacts 30 microinch (.76 micrometers) gold plated contacts for high reliability Touch-safe design passes UL1977 and IEC 60950 finger probe test AC and DC power in the same connector -- meets UL & IEC safety requirements All MULTI-BEAM XL products in this section are RoHS compliant MULTI-BEAM XL Cable Assemblies allow designers freedom to connect power supplies and power distribution subassemblies in a wide variety of applications. Expanding beyond board-to-board applications the cable assemblies are available for both cable-to-board or panel mount applications and can terminate 8-16 AWG and 22-26 AWG wires all in one connector, without using adapter circuit boards. In addition, the power contacts are designed to be able to accept two-wire terminations which can further reduce harness complexity by reducing or eliminating mid-wire splices. The use of high temperature glass filled housing materials, redundant contact retention and high conductivity contact materials allows the use of this connector in very high current density applications. The features work together to result in a highly durable and compact power connector, which offers industry leading minimum millivolt drop through the connection. The connector was designed to pass the UL 1977 and IEC 60950 finger probe test which makes the connector touch-safe. The insulation crimp adds further safety by keeping the insulation from being pulled away from the termination point. These features eliminate the need for a secondary cable clamp which often can be size prohibitive. The cable connectors are designed to mate to the de-facto standard Tyco Electronics MULTI-BEAM XL Right Angle or Vertical PCB Plugs. The combination of pcb and cable connections, both with mixed power and signal arrangements provides a universal power distribution connector systems. The cable assemblies are all RoHS compliant, designed to specific customer requirements and manufactured in Tyco Electronics' cable assembly manufacturing facilities.
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Technical Documents
Product Specification -- 108-2157 Application Specification -- 114-13112
For More Information Internet http://tycoelectronics.com Check out product information at: http://mbxl.tycoelectronics.com Technical Support Center 1-800-522-6752
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Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued)
Configurations/Applications
Floating XYZ Panel-Mount Cable Receptacle (2P + 24S + 2P)
Secondary Locks on Signal Contacts Secondary Lock (1 Per Power Contact) Wires
Floating XYZ Panel-Mount Receptacle
* 0.060" [1.52] Nominal Float in X, Y and Z direction * For modular installation of large power distribution systems * Single connector replaces multiple power and signal connectors
Housing
Board-to-Board Products
Panel Alignment Key
Power Circuitry Signal Circuitry Guide Post (2 Places) Mounting Hole (2 Places)
XYZ Series
Slide-to-Lock Cable Receptacle (3 ACP)
Slide- to-Lock Receptacle
* 0.030" [0.76] nominal float in X and Y direction * Ideal for modular installation of smaller systems requiring less space and less float -- such as fan trays * Replaces connectors which use multiple low power contacts to carry the total current * Power only or Power Plus signal mixed
Secondary Lock (1 Per Power Contact)
Wires
Spring Latch Panel Stop Locking Tab
Housing
Panel Alignment Key (2 Places)
Power Circuitry
Guide Post (2 Places)
STL Series
Squeeze-to-Release Cable Receptacle (2P + 24S +2P)
Cable-to-Board Receptacle
* Easy to mate/disconnect with squeeze-to-release latches * Mates to right angle or vertical MULTI-BEAM XL STR plugs * Replaces two traditional connectors (1 signal and 1 power) with just 1 connector
Secondary Lock (1 Per Power Contact)
Wires
Secondary Locks on Signal Contacts Housing
Power Circuitry
Squeeze Latch (2 Places) Signal Circuitry Mating Alignment Key (2 Places)
STR Series
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Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued)
Panel Mount Receptacles Product Facts
High strength glass-filled housing materials I Expandable/modular housing design I PMT Series floats +/- 0.060" [1.52] in X, Y and Z directions I STL series floats 0.030" [0.76] in X and Y directions I Mounting Hardware Kits: Part Number 1600914-1 -- Standard Part Number 1600914-3 -- High Force
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Board-to-Board Products
X, Y, Z Floating Receptacle
Slide-to-Lock Receptacle
Power and Signal Module Specifications
Power Module Widths: Part numbers shown identify the main receptacle connector housing. Additional components (contacts, contact locks, etc.) are used to complete the cable assembly. See page 22 for contacts, secondary locks and application equipment information. 0.300 [7.62] (ACP) 0.250 [6.35] (P) 0.200 [5.08] (HDP) Signal Module Width 0.200 [5.08] (8 Contacts) Module Designation 300 (ACP) 250 (P) 200 (HDP) Module Designation Signals Maximum Wire Size AWG [mm2] 8 [10.5] 10 [6.6] 12 [2.6] Wire Range AWG [mm2] 22-26 [0.14-0.32] Max. Insulation Dia. inches [mm] 0.272 [6.91] 0.215 [5.46] 0.156 [3.96] Insulation Range inches [mm] 0.036-0.054 [0.91-1.37]
Power Module
Signal Module
Configurations/Part Numbers
Part Numbers Available Configurations 3ACP 4P 4ACP 5P 1P/16S/1P 1P/24S/1P 2P/16S/2P 2P/24S/2P 3P/16S/3P 3ACP/24S/3ACP 4P/24S/4P 5ACP/24S/5ACP 7P/48S/7P XYZ Series 1600606-2 -- -- 1600606-1 1-1600636-3 1600636-9 1-1600636-0 1600636-2 1600636-8 1-1600636-4 1-1600636-5 1600636-1 1-1600636-6 STL Series 292499-1 292499-4 292499-3 1761419-2 1761819-4 -- -- 1761819-2 -- -- -- -- -- Mating PCB Plugs Vertical Right Angle 6450503-3 6450123-3 6600303-2 6450123-2 6600303-3 -- -- 6450123-6 6600333-9 -- 6600330-4 6450330-1 1-6600333-0 -- 6600333-5 1-6450330-4 6600333-7 -- 1-6600333-1 -- 6600333-6 -- 6600333-1 5-6450130-0 -- 3-6450120-4
Note: All part numbers are RoHS compliant.
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Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued)
Cable-to-Board Squeeze-to-Release Receptacles Product Facts
High strength glass-filled housing I Pre-installed squeeze-torelease latches. I Expandable/Modular housing design I Mates to Tyco Electronics Vertical or Right Angle PCB Plugs
I
Housing
Squeeze-to-Release Cable Receptacle (2P + 24S +2P)
Secondary Lock (1 Per Power Contact) Wires
Board-to-Board Products
Power Circuitry
Squeeze Latch (2 Places, pre-installed) Signal Circuitry Mating Alignment Key (2 Places)
STR Series
Technical Documents:
Product Specification -- 108-2157 Application Specification -- 114-13112
Power and Signal Module Specifications
Power Module Widths: 0.300 [7.62] (ACP) 0.250 [6.35] (P) 0.200 [5.08] (HDP) Signal Module Width Module Designation 300 (ACP) 250 (P) 200 (HDP) Module Designation Signals Maximum Wire Size AWG [mm2] 8 [10.5] 10 [6.6] 12 [2.6] Wire Range AWG [mm2] 22-26 [0.14-0.32] Max. Insulation Dia. inches [mm] .272 [6.91] .215 [5.46] .156 [3.96] Insulation Range inches [mm] .036-.054 [0.91-1.37]
See page 22 for contacts, secondary locks and application equipment information.
0.200 [5.08] (8 Contacts)
Power Module
Signal Module
Configurations/Part Numbers
Available Configurations 2ACP 3P 3ACP 4P 6P 1P/24S/1P 2P/8S/2P 2P/16S/2P 2P/24S/2P 3ACP/24S/3ACP 4P/24S/4P STR Series 1600798-2 1600798-3 1600798-5 1600798-4 1600798-1 1600788-8 1-1600788-3 1-1600788-0 1600788-1 1-1600788-2 1-1600788-4 Part Numbers Mating PCB Plugs Vertical Right Angle 6600393-1 6450129-1 6600393-2 6450129-2 -- -- 6600390-1 6450129-3 6600393-3 -- 6600380-2 6450128-1 -- 6450128-6 6600383-5 -- 6600383-3 6450128-2 6600383-6 -- 6600383-7 6450128-5
Note: All part numbers are RoHS compliant.
21
Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued)
Cable Receptacle Components
Material and Finish
Body -- 50 micro inches Nickel over Tin Mating Area -- 30 micro inches Gold over Nickel
Board-to-Board Products
Technical Documents
Product Specification 108-2157-1 Application Specification 114-13164
Power Contact
Power Contacts
Wire Size Range AWG 12 Insulation Diameter . .156 [3.96] Max. .156-.176 [3.96-4.47] .120-.156 [3.05-3.96] .090 . [2.29] Max. Insulation Diameter .215-.272 [5.46-6.91] .176-.215 [4.47-5.46] .130 . [3.30] Max. .137 . [3.48] Max. Plating Tin Tin Tin Tin Housing Width .200 or .250 [5.08 or 6.35] .250 [6.35] .200 or .250 [5.08 or 6.35] .250 [6.35] Housing Width .300 [7.62] .200 or .300 [6.35 or 7.62] .300 [7.62] .300 [7.62] Part Number Applicator Tool 1385635-3 1-1600961-7 (make-first-break-last) 1-1600961-8 (Standard) 1385636-3 1385635-3 1385636-3
14 2 @ 16
Wire Size Range AWG 8 10 2 @ 12 2 @ 14
Plating Tin Tin Tin Tin
Part Number
Applicator Tool 1385637-3
1-1600960-7 (make-first-break-last) 1-1600960-8 (Standard)
1385638-3 1385637-3 1385637-3
Power Contact Secondary Lock Part Number 1600903
Secondary Power Locks: Part Number 1600903-X Note: One secondary lock needed for each power contact.
Note: All part numbers are RoHS compliant.
22
Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued)
Cable Receptacle Components (Continued)
Material and Finish
Contact -- Phosphor bronze plated gold over nickel in mating area
Insulation Barrel Wire Barrel
Board-to-Board Products
Technical Documents
Product Specification 108-25031 Application Specification 114-25021
Locking Lance
Signal Contacts
Wire Size Range AWG 22-26 Insulation Diameter .036-.054 [0.91-1.37] .036-.054 [0.91-1.37] Version Low Pressure High Pressure Part Number 531216-5 (reel) 531224-6 (reel) Extraction Tool 91156-2 91156-2
Secondary Locks
Note: One secondary lock needed for each column of signal contacts
Secondary Signal Locks: Part Number 1600902-X
Panel Mount Alignment Key
Float Mount Hardware Kit Part Number 1600914-1 (Standard Force) Part Number 1600914-3 (High Force) 1 Kit / Cable Assembly; Kit includes 2 screws, 2 washers and 2 springs Note: Kit not needed for STR or STL housings
Note: All part numbers are RoHS compliant.
23
Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued)
Specifications
Installed Connector Illustration
Board-to-Board Products
Product Specifications
Power Contacts -- 50 Amps on single 8 AWG wire Signal Contacts -- 5 Amps on single 22 AWG wire 0.050" [1.27] minimum float in X, Y and Z direction Sequenced Mating -- 3 Levels Pwr/Grnd, Pwr & Signal, Signal 250 Cycle Durability
Connectors Fully Mated
Panel Stop Must be Against Back of Panel
PC Board Right Angle Plug Assembly Shoulder of Shoulder Screw Bottomed on Panel Compression Spring and Flat Washer Installed onto Shoulder Screw
Shoulder Receptacle In Front of Panel
Singular Fasteners
Spring Latch Must Be Engaged to Panel
XYZ Series
STL Series
Connectors Fully Mated
PC Board Right Angle Plug Assembly
Shoulder Latch Engaged to Latch Receiver of Mating Plug Assembly
STR Series
Additional temperature-rise data available, contact Tyco Electronics Product Engineering. Current/temperature rise data shown -- from End-OfLife qualification test.
For more information see the product website @ http://mbxl.tycoelectronics.com 24
Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
"NEW" MULTI-BEAM XL Power Distribution Connector System Cable Plug Assemblies
Cable Plug Assemblies Product Facts
I
High strength housing materials
Board-to-Board Products
I I
Hot-Pluggable Installation provides float in X, Y and Z directions Sequenced mating RoHS complaint Modular mold design provides configuration flexibility Integral cable clamp supports contacts and provides strain relief in minimum amount of space 30 microinch (0.76 micrometers) gold plated contacts for high reliability Sold only as part of a pre-assembled cable assembly The newest addition to the MULTI-BEAM XL cable assemblies are the cable mounted plugs. Produced with modular molds, the connectors can be made in a wide variety of sizes. The pcb mounted MULTI-BEAM XL plugs are typically rigidly mounted to hot-swappable power supplies and the systems they connect with. The "float blind-mate drawer connector" design of the MULTI-BEAM XL cable connectors eliminates the concern of an inadequately aligned chassis. The connector can accept mating parts misaligned by as much as 3mm ( 1.5mm), and still mate without applying stress to solder or complaint pin terminations. The MULTI-BEAM cable plugs can terminate 8-14 AWG and 22-26 AWG wires all in one connector, without using adapter circuit boards. The use of high temperature glass filled housing materials, redundant contact retention and high conductivity contact materials allows the use of this connector in very high density applications. The cable assemblies are all RoHS compliant designed to specific customer requirements and manufactured in Tyco Electronics' internal cable assembly manufacturing facilities. Technical Documents
Product Specifications -- 108-2157-1 Application Specifications -- 114-13164
I I I
I
I
I
For More Information Internet http://tycoelectronics.com Check out product information at: http://mbxl.tycoelectronics.com Technical Support Center 1-800-522-6752
25
Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
"NEW" MULTI-BEAM XL Power Distribution Connector System Cable Plug Assemblies (Continued)
Configurations/ Part Numbers
Board-to-Board Products
PMT
STL
STR
Power Module Widths: 0.300 (ACP) 0.250 (P) 0.200 (HDP)
Module Designation 300 (ACP) 250 (P) 200 (HDP)
Maximum Wire Size AWG mm2 8 10 12 10.5 6.6 2.6
Max. Insulation Dia. .272 6.91 .215 5.46 .156 3.96
Signal Module Width: 0.200 (8 Contacts)
Module Designation Signals
Maximum Wire Size AWG mm2 22-26 0.14-0.32
Max. Insulation Dia. .036-.054 0.91-1.37
Configuration 3 ACP 4P 1P/16S/1P 1P/24S/1P 2P/24S/2P 3ACP/24S/3ACP
PMT Series Plug -- -- 1600236-5 1600236-4 1600236-6 1600236-7
STL Series Plug 1761421-1 1761421-3 1600820-2 1600820-1 1600820-3 1600820-4
Mating Receptacles* Vertical Right Angle 6450543-6 6450543-5 -- 6450540-1 -- 4-6450550-1 6450173-1 -- 2-6450170-0 6450160-3 2-6450170-1 2-6450170-2
STR Series Plug -- 1600814-2 1600238-4 1600238-3 1600238-5 1600238-6
Mating Receptacles Vertical -- -- 6450740-4 6450740-5 6450740-6 6450740-7
PMT Series -- Panel Mount with total 3mm float in X,Y and Z directions STL Series -- Panel Mount with total 1.5mm float in X and Y directions STR Series -- Squeeze-to-Release for removeable Cable-to-Board / I/O Applications *Specifications on mating pcb mountable receptacles: Product Specification -- 108-2157-1 Application Specification -- 114-13164
Note: All part numbers are RoHS compliant.
26
Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
"NEW" MULTI-BEAM XL Power Distribution Connector System Cable Plug Assemblies (Continued)
Connector Styles
Intermateable with Tyco Electronics MULTI-BEAM XL pcb mounted receptacles PMT (Panel Mount) for True X, Y, Z Floating I Single-piece contact design -- eliminates multiple contact interfaces I Insulation crimp on all contacts I Installation to panel provides float in X, Y and Z directions STL (Slide-to-Lock) -- Most Economical -- Still Offering X and Y Floating I Single-piece contact design -- eliminates multiple contact interfaces I Insulation crimp on all contacts I Installation to panel provides float in X and Y directions STR (Squeeze-to-Release) -- To Connect Sub-assemblies I Single-piece contact design -- eliminates multiple contact interfaces I Insulation crimp on all contacts I Easy to mate/disconnect with squeeze-to-release latches
Board-to-Board Products
Specifications
Wire Gauge -- 8 AWG - 14 AWG Sequenced Mating -- 3 Levels: Pwr/Gnd, Pwr & Signal, Signal Current Carrying Capacity -- Power Contacts -- 45 Amps* on single 8 AWG wire Signal Contacts -- 4 Amps on single 22 AWG wire Durability -- 250 Cycle Temperature Range -- 40C - 105C Float -- 1.5mm float in X, Y, and Z Direction** RoHS Compliant UL, CSA, VDE Approvals Pending *Based on End-of-Design Life Qualification Tests **Mated to Tyco Electronics MULTI-BEAM XL receptacles only
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Offered as pre-assembled, fully tested cable assemblies, as shown below Combines multiple power and signal connectors into a single Power I/O Connector
27
Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Connectors Custom Configuration Worksheet
PCB Mount
D C B A 1 Hold Down 2 A N 12345N B 1 2 3 C 4 N Mounting Hole
Cable Mount
Plugs
XYZ Floating
XYZ Floating
Header/Plug (Right Angle Shown)
Board-to-Board Products
D C B A N 3 C 2 1 N54321 B N 3 A 2 1
Slide-to-Lock
Squeeze-toRelease
Receptacle (Vertical Shown) Electrically Hot
To create a unique configuration for MULTI-BEAM XL Connectors simply complete this worksheet and forward it to your Tyco Electronics sales engineer.
1. Application 2. Gender 3. Orientation 4. Termination
Board-to-Board Plug (Male) Cable Only PCB Only (Cable Only) Power Signal 8 AWG 22 AWG 10 AWG 24 AWG Solder tail .135 [3.43mm] Solder tail .165 [4.19mm] Right Angle
Cable-to-Board Receptacle (Female) Blind Mate specify Floating or Slide-to-Lock receptacle Vertical Latching
12 AWG 26 AWG Press-Fit .120 [3.05mm] Press-Fit .135 [3.43mm] Press-Fit .165 [4.19mm]
14 AWG
5. Termination Style (PCB Only)
6. Mounting to PCB
Hold Downs (one on either end) .122[3.10mm] Mounting holes (Accepts #4 screws, right angle connectors only) .150[3.81mm] Mounting holes (Accepts #6 screws, right angle connectors only)
7. Select # of Contacts
___ Enter # of Power Contacts (Loaded with standard length Power Contacts) ___ Enter the position(s) to be loaded with Pre-mate contact (Receptacles only) (Mate-First-Break-Last) ( i.e. #1,#3, etc.) Contact Centerline Spacings: .200[5.08mm] (HDP) .250[6.35mm] (P) .300[7.62mm](ACP) Section B: (Signal Contacts) ___ Enter # of Signal Contacts (Multiples of 8 are standard, i.e. 16, 24, 32...) ___ Enter the Positions with Post-Mate Contacts (Mate-Last-Break-First, Plugs only) Note: Row A is standard (i.e. A1, A3, etc.) Section C: (Power Contacts) ___ Enter # of Power Contacts (Loaded with standard length Power Contacts) ___ Enter the positions to be loaded with Pre-Mate Contacts (Receptacles only) (Mate-First-Break-Last, i.e. #1, #3, etc.) Contact Centerline Spacings: .200[5.08mm] (HDP) .250[6.35mm] (P) .300[7.62mm](ACP) Section A: (Power Contacts)
8. Additional Requirements
9. Customer Information
Name: __________________________Company: ____________________Location: ________________________ Phone: __________________________Fax: __________________________________e-mail:_________________________
(Submit to your local Tyco Electronics Sales Engineer)
28
Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666

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